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454 Overheating at higher rpm? Operating temp?

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Old 04-15-2006, 09:23 PM
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Default 454 Overheating at higher rpm? Operating temp?

Have an 1988 Merc 454, Bravo I combo. Replaced the raw water impeller, but now seems to be slightly overheating at cruise. Gets up to 160-180 at 3200-3400 rpm. Didn't let get any hotter. Runs nice at and cool at idle.

Always remember ran around 150 -160 max. Any thoughts? Maybe the thermostat? Checked the water flow and seems good.

Thanks
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Old 04-15-2006, 09:34 PM
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Default Re: 454 Overheating at higher rpm? Operating temp?

What shape are the manifolds in. If over 5-7 years, they might be getting plugged up. And not to be mean............was it running hot before the new impellers? If not you might have gotten the wrong impeller.
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Old 04-15-2006, 09:37 PM
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Default Re: 454 Overheating at higher rpm? Operating temp?

Engine is only 4 yrs old but RWC. Actually wasn't pumping any water before replaced impellor.
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Old 04-15-2006, 09:41 PM
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Default Re: 454 Overheating at higher rpm? Operating temp?

Were any of the blades missing on the old impeller? If so you will need to make sure they are not restricting the water flow. Try to back flush.
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Old 04-15-2006, 10:13 PM
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Default Re: 454 Overheating at higher rpm? Operating temp?

The old vanes may be stuck in your oil cooler.
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Old 04-16-2006, 02:44 AM
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Default Re: 454 Overheating at higher rpm? Operating temp?

I had same problem, it would only start to overheat at cruising and WOT. I replaced everything. Ended up cracking the head from the heat. After that is when I found the problem. It was the small hose that goes through the transom in the gimbal. Big time corrosion inside the hose. Many others had the same problem. It is the hose that attaches to the big hose that connects to your sea water pump at the transom. If you check everything else I bet you anything that is your problem.
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Old 04-16-2006, 03:14 AM
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Default Re: 454 Overheating at higher rpm? Operating temp?

I had the same problems last year. Turned out that when this one shop replaced the impeller for the previous owner, they never thoroughly flushed/cleaned the system and I had a handfull of impeller bits clogging the oil cooler. Check that 1st before you spend money on anything else.
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Old 04-16-2006, 06:35 AM
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Default Re: 454 Overheating at higher rpm? Operating temp?

Originally Posted by vandeano
I had same problem, it would only start to overheat at cruising and WOT. I replaced everything. Ended up cracking the head from the heat. After that is when I found the problem. It was the small hose that goes through the transom in the gimbal. Big time corrosion inside the hose. Many others had the same problem. It is the hose that attaches to the big hose that connects to your sea water pump at the transom. If you check everything else I bet you anything that is your problem.
I had this same situation a few years ago. Luckily, I found it before anything got ruined.
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Old 04-16-2006, 06:52 AM
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Default Re: 454 Overheating at higher rpm? Operating temp?

thermostat ............ quickest test ... take it out and run it ...

but after reading the post again ... does look like blockage ..the thermostat problem will generally let the motor run cool at idle or slow speed but the motor will overheat if you run it at normal speed ....

Last edited by offthefront; 04-16-2006 at 06:56 AM.
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Old 04-16-2006, 07:04 AM
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Default Re: 454 Overheating at higher rpm? Operating temp?

1) Pieces of old impeller in the oil cooler.
2) Collapsing water inlet hose, at that age the inside can separate from the wire and collapse.
3) Thermostat
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