Cutting off angled tips, any Suggestions??
#11
Registered
Join Date: May 2001
Location: Shenandoah, Va.
Posts: 29
Likes: 0
Received 0 Likes
on
0 Posts
![Default](/forums/images/icons/icon1.gif)
Just did mine. From 45 degree to straight cut tip. I think the straight cut looks better but that is personal preference. Cut them in a horitizonal band saw first and then dress them in a lathe if you need to to square the ends. Stainless steel tubing is not perfectly round alot of times and if you try parting it off in a lathe the tool will break through one side before the other dig in and jerk the tip out of the lathe or a the very least jerk a chunk out of your beautiful tip. Flying parts are also very dangerous to the lathe operator.
#12
Registered
Join Date: Sep 2001
Location: Nashville, TN
Posts: 567
Likes: 0
Received 0 Likes
on
0 Posts
![Thumbs up](/forums/images/icons/icon14.gif)
I just did it to install Drew Marine Shotgun Silencer Tips. I used a Milwaukee Portable Band Saw . It was a piece of cake! I cut them without removing them from the transom.
The only problem is it does NOT leave a nice finished edge and requires that you put somethin over them such as flappers or silencers.
Also, if you need to have a nice 90 degree cut, make a template out of steel tubing to put over your tips. Then the blade can be made to follow the guide. I tried using PVC tube, but the saw just cut right into it. If cut them straight enough you may be able to clean up the edges and finish polish them.
Good luck!
The only problem is it does NOT leave a nice finished edge and requires that you put somethin over them such as flappers or silencers.
Also, if you need to have a nice 90 degree cut, make a template out of steel tubing to put over your tips. Then the blade can be made to follow the guide. I tried using PVC tube, but the saw just cut right into it. If cut them straight enough you may be able to clean up the edges and finish polish them.
Good luck!
![Smilie](/forums/images/smilies/smile.gif)
Last edited by jbrauer; 09-17-2007 at 07:47 PM.
#14
Platinum Member
![](https://www.offshoreonly.com/forums/images/icons/platinum_member_star.gif)
Join Date: Feb 2002
Location: Michigan
Posts: 191
Likes: 0
Received 0 Likes
on
0 Posts
![Smile](/forums/images/icons/icon7.gif)
jbrauer took the words right out of my mouth. I borrowed a Milwaukee portable band saw to cut off the angle to install Drew Marine shotgun silencers. Having the tips on the boat was no problem. I taped the cutoff edge, and carefully started the cut. The saw went through the stainless steel almost as fast as if I was cutting wood. I carefully ground and polished up the cut edge in case I took the silencers off in the future.
Good luck with whatever you decide to do!
Good luck with whatever you decide to do!
#15
Guest
Posts: n/a
![Default](/forums/images/icons/icon1.gif)
pb, I put on a set of angled tips with the internal flapper from Eddie Marine last year,about month after splashing I was washing the boat and noticed the flappers were gone. I asked a couple of people who had them and got the same answer, they do fall out. Good luck
#16
Charter Member
![](https://www.offshoreonly.com/forums/images/icons/charter_member_star.gif)
Join Date: Feb 2001
Location: Lemont, IL
Posts: 278
Likes: 0
Received 0 Likes
on
0 Posts
![Default](/forums/images/icons/icon1.gif)
jagrlg24,
If I would have known that I would have packed them suckers back up and sent them back for the straight tips and external flappers. Oh well. I will have to keep and eye on them. I was looking at them last night and could see how they would fail. The welds on the rod probably cannot take all the vibration from the exhaust on the shutter and breaks. No wonder why they sell replacements.
Live and learn.
Paul
If I would have known that I would have packed them suckers back up and sent them back for the straight tips and external flappers. Oh well. I will have to keep and eye on them. I was looking at them last night and could see how they would fail. The welds on the rod probably cannot take all the vibration from the exhaust on the shutter and breaks. No wonder why they sell replacements.
![Roll Eyes (Sarcastic)](/forums/images/smilies/rolleyes.gif)
Paul
#17
Registered
Join Date: Aug 2001
Location: Boynton Beach FLORIDA!!!!
Posts: 1,842
Likes: 0
Received 0 Likes
on
0 Posts
![Default](/forums/images/icons/icon1.gif)
NO NO NO NO NO
this is crazy
Go to NAPA or other auto parts store
Get a chain exhaust pipe cutter for 15 bucks
it has like can opener or pipe cutter wheels all the way around
Wrap the chain with the cutter wheels around the pipe, connect chain to handle on both ends of chain
turn handle to tighten chain
start rocking back and forth do that for a few strokes and turn handle a bit more and keep rocking
Will cut through it like butter and not have any nicks, scratches, burrs nothing
Take em off and use a band saw is the only other way you will get a clean cut
Leave em on the boat is what you want to do, then this is your tool
I want angled tips with the metal flapper inside and i have the rubber flapped flat tips on mine now and I want to heave them
Im sure these are a dime a dozen
Jason
this is crazy
Go to NAPA or other auto parts store
Get a chain exhaust pipe cutter for 15 bucks
it has like can opener or pipe cutter wheels all the way around
Wrap the chain with the cutter wheels around the pipe, connect chain to handle on both ends of chain
turn handle to tighten chain
start rocking back and forth do that for a few strokes and turn handle a bit more and keep rocking
Will cut through it like butter and not have any nicks, scratches, burrs nothing
Take em off and use a band saw is the only other way you will get a clean cut
Leave em on the boat is what you want to do, then this is your tool
I want angled tips with the metal flapper inside and i have the rubber flapped flat tips on mine now and I want to heave them
Im sure these are a dime a dozen
Jason
#19
Guest
Posts: n/a
![Default](/forums/images/icons/icon1.gif)
pb, I don't know where mine broke, there is no trail. The flapper the rod holding the flapper, all gone. My boat is kind of small and when I would idle you could hear the flapper bouncing inside the tip, that does sound different. On the upside they look fantastic.
#20
Charter Member #1171
![](https://www.offshoreonly.com/forums/images/icons/charter_member_star.gif)
![Default](/forums/images/icons/icon1.gif)
Are these the rubber flappers you guys are talking about,,, I hear about those burning out all the time.
I bought the steel flapper style, I have had them in for 4 years with 500 hours on them, no issues, I keep them clean, and they still shine like new.
I bought the steel flapper style, I have had them in for 4 years with 500 hours on them, no issues, I keep them clean, and they still shine like new.
__________________
I want to live in a world where a chicken can cross the road and not have its motives questioned.
I want to live in a world where a chicken can cross the road and not have its motives questioned.