what is the max stroke can be used in std 454 block?
#3
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The most I have ever heard is 4.25" in a standard 454 block. If you bore them .060" over and add a 4.25" crank you'll get 496 cubes which from what I understand is the most one can safely/reliably go on that block.
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I believe that 4.25" only requires some minor clearancing of the bore and pan rail for the rod bolts. I believe that they will clear the cam ok.
#8
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I recently did a 496 and only had to clearance at 1 point just above the pan rail because it was close but not touching. MkIV block, 4.25 steel crank and 6.385 billet rods. I believe that the billet rods are what allowed to get away from having to clearance the block.