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1996 350 vortec compression question

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Old 08-08-2022, 09:27 PM
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Default 1996 350 vortec compression question

New to the site. Ok I’m mostly an outboard mechanic, but I have worked on Chevy engines for years, and raced cars, etc. I picked up a 1996 350 vortec Mercruiser engine for my tritoon. I have had several engines in it over the years, 3.0 4 banger and including a 406 SBC aluminum heads, etc. so I did a compression check on this motor I bought, and I was shocked. 205-210 lbs on every cylinder. This gauge is accurate and have used it for years. I know and understand the vortec quick burn design, but is 93 octane going to be enough for a carb motor with this much compression? Is this normal for these engines? I have had late 80’s 350’s and 165-175 lbs. my 406 I ran 165lbs with aluminum heads.
thanks,
Roy

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Old 08-09-2022, 07:14 AM
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Ayuh,..... Any chance the motor was mothballed with oil in the cylinders,..??
That would cause higher than normal numbers,....

Fire it up on the floor, run it, then test it again,....
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Old 08-09-2022, 07:54 AM
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We ran it on a hose when I bought it. Then I ran it about 20 mins when I got it home, and that was the numbers. I figure they must have put flat tops in it. The plugs were black, so it could have some extra carbon on the pistons, but not enough for 20-25lbs of compression. Cam sounds stock Mercruiser idles low and smooth.
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Old 08-09-2022, 08:17 AM
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I had a 350 with Vortec heads years ago with similar numbers. It had a Comp XE 262 that idled smooth and ran pretty well. I want to say it was right around 200 cranking. I was worried about detonation but it ran okay on 92. May have run okay with 97 but I never ran it that way. This was back in 1999/2000 so my memory may not be the clearest but I do remember it having high cranking compression numbers. Compression ratio for them is 9.3 +/- a tenth and with the truck cam they come with it's probably expected to produce some strong cranking compression.
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Old 08-09-2022, 08:33 AM
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Also worth mentioning is that cranking compression numbers are not necessarily indicative of compression RATIO which is what is a big driver for octane needs.
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Old 08-09-2022, 09:00 AM
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If you know someone at a local short track, you may be able to get them to tube and whistle it for you.
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Old 08-09-2022, 11:11 AM
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I’m going to stick a bore scope in the plug hole see if i can get a look at the pistons. See if they are dished, flat top, or I hope no dome.
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Old 08-09-2022, 11:33 AM
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The 96-2000 5.7 vortec (rated at 9.4:1) truck engines would typically blow 190psi .

lots of vortec engines (even marine) have a 196*206* at .050” 109lsa hyd roller cam, which by #’s helps create good cylinder psi.
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