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Cutting Aluminum- some tricks!!

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Old 03-16-2004, 11:56 PM
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We have a drip line next to the wood blade (big teeth) on our band saw and we saw 1/2" aluminum all the time and we use WD40 to feed the line. works like a champ. Just wear your eye protection, feed slow and keep your damn fingers away from the blade!
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Old 03-17-2004, 05:12 AM
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One place I worked had a sort of miter saw that was designed just for cutting aluminum. It too used a carbide tiped blade but it was about 18-20" in diameter. To keep the aluminum from sticking to the blade we used a special wax or waxy grease. It was in stick form and we'd apply it before each cut.
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Old 03-17-2004, 07:23 AM
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Have you tried the Craftsman Twin Cutter?
Side by side carbide blades cutting in opposite directions.
Leaves a smooth edge.

Plunge cuts with negligible kickback.
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Old 03-17-2004, 10:16 AM
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On a related note, I am looking for a pc of aluminum stock roughly 4" X 10" X 24" to make an exhaust riser spacer, I have looked on Ebay and seen prices in the $400 range, what is going on? Anyone have a good source for this?
 
Old 03-17-2004, 10:23 AM
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I would look in a steel, aluminum, etc scrap yard. We have one that sells billet stock- square & round for $.75/pound!!
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Old 03-17-2004, 11:04 AM
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Do you have a name and phone number for this place, will they ship?
 
Old 03-17-2004, 11:39 AM
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wow, I have a half-round hunk of solid aluminum that weighs about 50-lbs. I was using it for a doorstop but maybe I will sell it


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Old 03-17-2004, 12:52 PM
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what are the dimensions on your door stop?
 
Old 03-17-2004, 03:32 PM
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I doubt they would ship, besides you walk the yard & select what you want. Shipping would be outrageous!!
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Old 03-17-2004, 07:56 PM
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$3.50 to $4.50 a pound is more like normal aluminum prices unless you have a volume contract.

Scrap is definitely your best bet, so figure up your minimum individual sizes instead of a single block .

Can you use Merc cast iron spacers?
I've got 4.
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